Parts Manufacturing for Aerospace & Defense

Manufacturing Military Drone Parts 

Our expertise extends to the manufacturing of critical components for military drones. This includes durable, precision-crafted drone parts that ensure optimal performance and reliability in the most demanding environments. Using advanced technologies like Carbon DLS additive manufacturing and 5-axis CNC machining, we produce high-quality drone parts tailored to meet the specific requirements of military drones, including:

• Frames
• Propellers
• Propeller guards
• Arms
• Clips
• Connectors
• Sensor housing
• Sensor mounts
• Motor mounts
• Battery mounts
• Camera mounts
• GPS mounts
• Landing gears
• Tail fins
• Vibration dampers
• Waterproof enclosures
• Antenna guides
• Heat shields

From lightweight structural components to high-strength, flame-resistant parts, we deliver solutions that enhance the capabilities of unmanned aerial vehicles (UAVs).

Products Manufactured to Meet Strict Safety Standards

We are committed to ensuring that all prototype and production parts we deliver meet your specific requirements, which is why we hold quality standards for ITAR (International Traffic in Arms Regulations) and ISO 9001:2015+AS9100D, as well as National Aerospace & Defense Contractors Accreditation Program (Nadcap), WBENC (National Women’s Business Enterprise Certification) and WOSB (Woman-Owned Small Business).

• ITAR: For the manufacturing of defense and space related parts as required and defined by United States regulation
• ISO 9001:2015+AS9100D: For aerospace and defense manufacturing of prototype and production parts utilizing additive manufacturing, CNC machining, and injection molding
• Nadcap: For manufacturing in conformance with non-conventional machining requirements
• WBENC and WOSB: For successfully meeting WBENC’s standards for a Women’s Business Enterprise as a woman-owned, operated, and controlled business

With ITAR and ISO 9001:2015+AS9100D certifications, we can adhere to stringent aerospace and defense quality regulations to make components for aircraft, satellites, and drones.

Material Considerations for Aerospace Components

Our prototype and production experts will help you find an economical, high-quality material solution for your aerospace manufacturing applications. Here are a few materials we use for aerospace components:

• Aluminum: Ideal for parts that require a combination of good thermal properties and low weight
• Stainless Steel: Ideal for parts that require precise, high corrosion resistance, sterilizability, and durability
• Titanium: Ideal for parts that require a combination of high mechanical properties and low specific weight
• Polycarbonate: Ideal for color-matched interior cabin components that pass UL94V0 and FAR requirements
• Polyetheretherketone (PEEK): One of the most common plastics used in the aerospace industry, PEEK’s outstanding mechanical strength, creep, and fatigue resistance make it ideal for demanding air-freight applications.
• Polytetrafluoroethylene (PTFE): Ideal for the aerospace industry with its lightweight properties and resistance to corrosive materials and high temperature
• EPX: Carbon DLS plastic additive material for strong and rigid interior parts with FR rating
• RPU: Carbon DLS plastic additive material for tough, ABS-like interior parts
• Nylon PA 12: HP Multi Jet Fusion plastic additive material for interior parts
• Ultem 9085: Stratasys FDM plastic additive material for aerospace parts and components with UL94V0 rating
• ABS-ESD7: Stratasys FDM ABS plastic material with static dissipative properties

Frequently Asked Questions

Q: How is additive manufacturing used in the aerospace and defense industry?
A: Additive manufacturing enables the production of lightweight, complex, and high-strength parts essential to aerospace and defense applications. The Technology House (TTH) uses technologies like HP Multi Jet Fusion and Carbon DLS to create precise components for prototypes, tooling, and production.

Q: What types of 3D printed aerospace parts does TTH manufacture?
A: TTH manufactures 3D printed aerospace parts such as structural brackets, housings, jigs, fixtures, and functional prototypes. These parts can meet strict tolerance and performance standards required in flight-ready and mission-critical environments.

Q: What are the benefits of additive manufacturing in aerospace manufacturing solutions?
A: Additive manufacturing offers aerospace manufacturers faster lead times, reduced material waste, lightweight part production, and the ability to iterate designs quickly. It’s ideal for both rapid prototyping and low-volume production of complex parts.

Q: How does TTH ensure aerospace parts meet industry standards?
A: TTH follows rigorous quality control processes and holds certifications like ISO 9001:2015, AS9100D, ITAR and Nadcap certifications. These standards ensure that aerospace parts are manufactured to exacting specifications for reliability, durability, and regulatory compliance.